Systems Integration Services

Collaborative Problem Solvers Integrating Systems for Turnkey Results

Our Systems Integration Services ensure your turnkey solution works seamlessly and reduces your time to market. Buying off-the-shelf products from multiple vendors may seem more cost-effective but may delay your time to market. Integrating components from many suppliers requires troubleshooting time and is more challenging to scale. We reduce your risk and cost by supplying a complete integrated system with the performance and reliability you need. We have the building blocks and engineering know-how from 70 years of working with OEMs across multiple markets. Our engineering teams are collaborative problem solvers who will help your design teams by bringing a deep understanding of technical knowledge and innovative ways to apply electrically controlled and automated motion control systems.

Core competencies:

• Proven expertise in a range of complex applications where seamless integration of products has enabled whole industries to transition from hydraulic to electric
• A global network of system R&D and test centers, specialized prototyping and manufacturing facilities

Decades of experience collaborating with customers and proven processes include:

• Requirement’s definition/analysis including user studies
• Detailed design of systems, hardware, and software – At a functional level through a deep understanding of the application and user experience
• System Integration – Optimizing and packaging solutions for a seamless turnkey solution
• System qualification – Testing to ensure all requirements are met
• Production – Building in quality assurance and world-class production processes for scaling product lines
• Service/support – Ensuring optimized performance for a long service life

Advanced Simulation and Modeling Services

Speed Up Design and reduce overall project costs

Our Simulation and Modeling services help specify the system, subsystem, and component-level requirements by investigating system behavior in critical situations. Advanced modeling reduces any big surprises with the first prototype and enables customers to test and validate ideas conceptually before incurring significant production expenses. For troubleshooting, you can explore complex scenarios to solve specific problems. The ability to optimize machines and shift analysis and testing costs to early concept stages reduces costs and time greatly.

Core competencies:

• Moog has invested in ever-advancing technology and processes over 27 years to develop real-time controller structures and blocks directly in Matlab/Simulink without direct coding
• Moog Analysis and Simulation Toolbox (product sizers, motion analysis programs, frequency analysis programs) are used by our experienced engineers to implement projects with proven results quickly

Examples of Simulation and Modeling Services

• Analysis of energy consumption, peak, and average power demands
• Analysis of technology trade-offs and sizing of the components
• Identifying critical elements in the system layout (e.g., resonance frequencies)
• Identifying control performance requirements in terms of accuracy and repeatability
• Complete hardware and software layouts and designs before prototyping

Design and technology Tradeoff Studies

Demystify control systems and choose the best technical solutions

Design and Trade-Off Studies are essential when evaluating the best approaches for next-generation machines. We help you determine if all-electric or electrically controlled hydraulic technology is best for your machine based on the type of machine application and your requirements. We help you deeply understand the optimal solution based on critical success factors, motion control requirements, overall system architecture, and physical/power constraints. With a proven competency in taking whole industries from Hydraulic to Electric, we can help you reduce life cycle costs, improve system reliability and reduce risks.

Core competencies:

• Moog has invested in developing electrification technology and innovates on new approaches to smart hydraulics for a wide range of aerospace and industrial applications
• A toolbox of advanced power, actuation, and control (electronics) elements are available for all types of actuation technologies nine hydraulic, and electric) for quicker project completion

Typical Project Services Include:

• Discovery session for technical details and system/business requirements
• Balancing technical boundaries across various dimensions, frequently bumping into laws of physics
• Focusing on market + customer needs
• Develop optimized solutions
• Internal Design Validation
• Customer Field Testing
• Aftermarket Support & Lifecycle Management

Service after the Sales and Field Services

Moog Global Support to Keep Systems Running at Peak

As electrified machines are new and require a learning curve throughout its life cycle, hands-on support will be a success factor. Long-life hardware and software are our proud heritage, and an important part is providing responsive factory repair, responsive field services, and logistics management worldwide. We can not only train your teams to service, troubleshoot and maintain electric vehicles but help you set up a world-class service after the sales program.

Core competencies:

• The range of services we offer is extensive to match your needs, your industry, and the technology of your product. Service agreements provide an array of services and help you shift from risky, unplanned repairs to a low-risk maintenance program
• Local teams of trained Moog field technicians are on standby with the services you need, from express repairs to exchange programs and on-site technical support

Service Focused on Your Needs include:

• Factory repairs using authentic Moog OEM components ensures “like-new” performance
• Flexible options for delivering replacement products/spares where and when you need them
• Professional field service provides expert knowledge for on-site commissioning, troubleshooting, and system optimization
• Retrofit services help you upgrade to the latest and most reliable technology
• Hands-on training helps your team gain expertise and keep your systems running at peak performance

Safety - Electrical and Functional
Safety Services

Leverage our Vast Expertise in Electrical and Functional Machine Safety

Leverage Moog’s extensive work in machine safety used human-rated systems and machinery in applications such as aircraft/helicopters, amusement rides, and flight simulators.

While you are ultimately responsible for machine safety, we can advise you and help you to implement advanced safety architectures with a variety of services

• Electrical safety – Handing dangerous High Voltage applications
• Functional safety -Preventing improper machine functionally
• Safety/risk assessments
• Safety system designs
• Implementation in your machine

Energy Systems

Evaluate Power Sources (Battery, Fuel Cell) to Find the Best Fit

To get the most from the Moog integrated electrification systems, correct management of energy and integration of the latest technological advancements is critical. Moog can help optimize the complete system to get the most run time, reduce costs and ensure maximum job site productivity.

Moog works with OEM and third-party suppliers for onboard energy storage and power supplies to objectively evaluate battery and fuel cell options and support the integration into your vehicle system. We continuously monitor the technology landscape and routinely address considerations to help our customers make the best choices based on the machine size and application.

In collaboration with the battery and fuel cell suppliers, we can recommend and help you implement batteries, fuel cells, and technologies of the future

Core competencies:

• Sizing (peak/continuous power delivery, storage capacity, etc.)
• Battery chemistry options (NMC, NCA, LFP, etc.)
• Supplier selection
• Thermal Management
• Charging/refueling infrastructure

On-Site Services

Delivering Collaborative Hands-on Expertise to Drive Project Success

When your organization is adopting new technology, you need a partner with you for the entire journey. Moog works with our customers on-site to ensure machines are performing to specifications and that your teams’ questions are answered. We are partners committed to long-term success, from testing and analyzing machine usage compared to specifications in real environments to helping you with your manufacturing and assembly processes.

We will train you and your team on correct operations techniques, machine tuning, and software applications. Our goal is to ensure optimized long-life performance by offering on-site validation, testing, and machine data collection services.