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Battery + Fuel Cell Electrical Motion
Control Module (EMCM)
Power Electronics Electric Linear Cylinders Traction/Power Train Motor Software Data IoT

All Electric

Integrated Electrification
Technology System

Learn about the building blocks of your system

 

Accelerating Your Development and Scaling of All-Electric Machines

While the exact configuration we specify is unique to your machine and application, all our systems include integrated hardware, software, and application engineering know-how. We use an open architecture development environment, and product building blocks to reduce your design, validation, and verification time. Our Moog-designed and built hardware is the foundation of every system to ensure our motion control know-how drives excellence throughout the design, manufacturing, and after-sales support. We also carefully select third-party product suppliers for components and technology that we do not design and build in-house. Our modular approach helps OEMs reduce costs by reusing products on multiple machines and configuring the software to optimize the application. Best of all, we ensure your machine is ready to adapt to future levels of automation.

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Energy Sources

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Battery + Fuel Cell

Energy Sources

Getting the most Performance Out of Your Electrified Machine

We know the decision on the power source is a significant enabler of the electrification system for your machine. Many OEMs have already selected a supplier or need our expertise to recommend the best alternatives. Most importantly, you need a supplier with the capabilities for today and the future as run time continues to drive adoption for many of your customers. We take a systems approach to help you obtain the best performance and energy usage from your energy source as part of the Moog integrated electrification system.

Advantages:

  • As the power source dramatically impacts the cost structure of your machine, we ensure you are making the right decisions
  • Seamless integration enables us to find ways to optimize performance based on the application and usage of the machine
  • Leverage abilities to use smaller batteries compared to the market so you can differentiate your machine
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Electrical Motion Control Module

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Electrical Motion Control Module (EMCM)

CAN & Ethernet
Low Voltage 12Vdc & 24Vdc Supply
High Voltage DC Bus
Liquid Cooling Connections
Telemetry & IoT

Electrical Motion Control Module (EMCM)

Rugged intelligence to control and add differentiation to your next-generation machine

Moog’s state-of-the-art controller is often considered the intelligence of the integrated system, with Codesys-based PLC functionality and the ability to connect and control numerous hardware devices seamlessly. Moog EMCM has an open architecture (CAN J1939) and advanced data collection capabilities, enabling you to add devices easily and gain valuable machine data. Designed to be rugged to handle shock vibration and extreme ambient temperatures, the EMCM is a high performance, configurable and simple to use. Best of all, it is highly scalable to so you can easily integrate third-party sensors and other devices (i.e., IMU, Cameras, HMI) to help you configure your machine as needed for your customers.

Advantages:

  • Reduce your risk and costs with a development environment that is easily customizable across all your machine so you can build in your differentiation
  • Enable machine optimization, safety, and data collection for continual improvements that get you ready for your next level of automation and digitalization
  • Trusted by OEMs in many human-rated applications worldwide for long service life, and reliability in some of the world’s most challenging applications

Specifications

Operating Voltage Bus voltage up to 700Vdc
Low Voltage DC Supplies On-Board 12Vdc @ 600W and 24Vdc @ 300W power supplies
Extendable to 12Vdc @ 1200W and 24Vdc @ 600W
Enviromental Protection High ISO 20653 Ingress Rating: IP66K\IP67
High shock (50g) and vibration (10g)
Ambient operating range: -40°C to +50°C
Compact Size Dimensions 372mm x 210mm x 240mm (LxWxH)
Telemetry and Connectivity IEC 61131 PLC & Tier-1 lot framework, GNSS receiver, LTE cellular, Wi-Fi and Bluetooth
Interfaces CAN and CANopen (SAE J1939), Ethernet

 

Features & Benefits

Scalable for Machines Types and Telemetry Ability to connect over 10 drives, basic telemetry to whole-vehicle control
Programmable Codesys based PLC functionality, Linux based OS with real-time overlay, IC 61131 PLC and Tier-1 loT framework
Machine Power Management &
Energy Recovery
TBD
Safety High voltage connectors with HVIL
Sensors Fusion 6-axis IMU, 4x analog output, 4x input, GPS, resolvers, resolver feedback, integrated motor temperature sensor
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Power Control Electronics

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Ruggedized Servo Drives

CAN & Ethernet
24V, Brake & IO Connections
3-Phase Motor Outputs
High Voltage DC Bus Input
Liquid Cool Connections

Power Control Electronics

Advanced motor control with integrated safety, software, and IoT

Our ruggedized power electronics (also called Servo Drives) are an advanced modular compact unit to control your motors with built-in integrated safety, including brake control, functional safety, Safe Torque Off (STO), System Basis Chips (SBC,) and high-speed fault protection. With high voltage capabilities and the ability to withstand high levels of shock, vibration, and ambient temperature ranges, this product is easily integrated with our motors into your machine. Our integrated software provides commissioning and programming tools.

Advantages:

  • Modular staking systems for easily fitting into any machine
  • Drive controls provide scalability across multiple machines saving development time and reducing manufacturing complexity
  • Field-replaceable modules ensure your machines are equipped for a long service life

Specifications

Voltage Capabilities Bus voltage up to 700Vdc
Single Axis - High Power 128Arms Cont./256Arms pk (1 second for Peak)
Dual Axis - High Power 32Arms Cont./64Arms pk (1 second for Peak)
Environmental Protection High ISO 20653 Ingress Rating: IP66K\IP67
High shock (50g) and vibration (10g)
Ambient operating range: -40°C to +50°C
Compact Size Dimensions 320mm x210mm x110mm (LxWxH)

 

Features & Benefits

Multiple Motor Topologies Supports PM, IPM, ASM
Closed Loop Controls Commissioning and programming tools closed loop vector control, position, speed and current
Diagnostic tools
Hydraulic pump contol
Safety Integrated brake control, functional safety: STO and SBC, high speed fault detection
Sensors Resolver feedback, integrated motor temperature
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Integrated Smart Drive

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Integrated Smart Drive

CAN & Ethernet
24V, Brake & IO Connections
3-Phase Motor Outputs
High Voltage DC Bus Input
Liquid Cool Connections
Telemetry & IoT

Specifications

Voltage Capabilities Bus voltage up to 700Vdc
Single Axis High Power 128Arms Cont./256Arms pk (1 second for Peak)
Environmental Protection High ISO 20653 Ingress Rating: IP66K\IP67
High shock (50g) and vibration (10g)
Ambient operating range: -40°C to +50°C
Compact Size Dimensions 320mm x 210mm x 165mm (LxWxH)
Telemetry and Connectivity IEC 61131 PLC & Tier-1 loT framework, GNSS receiver, LTE cellular modem, Wi-Fi & Bluetooth
Interfaces CAN and CAN open (SAE J1939), Ethernet
Low Voltage DC Supplies On-Board 12Vdc @ 600W and 24Vdc @300W power supplies, extendable to 12Vdc @ 1200W and 24Vdc @600W

 

Features & Benefits

Programmable Codesys based PLC functionality, Linux based OS with real-time overlay, IEC 61131 PLC & Tier-1 loT framework
Closed loop control Commissioning and programming tools closed loop vector control, position, speed and current
Diagnostic tools
Hydraulic pump contol
Safety Integrated brake control, functional safety: STO & SBC, high speed fault detection
Sensors Fusion 6-axis IMU, 4x analog output, 4x input, GPS, resolvers, resolver feedback, integrated motor temperature sensor
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Electric Linear Cylinders

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Electric Linear Cylinders

Electric Linear Cylinders

Powerful, easily configurable, and efficient electric motion hardware

Our Electric Linear Cylinders, also known as Electro-Mechanical Actuators (EMA), are the workhorse hardware required for powerful yet efficient actuation for all-electric construction systems. Our product is trusted for its long-lasting performance and configurable options to help you optimize your machine. Our in-house design and manufacturing capabilities make it easy to integrate this robust technology with power electronics and controls to help you build your differentiation into your machine.

Advantages:

  • High force performance with peak forces well over 130kN, specifically designed and manufactured to meet the current performance demands (force/Speed) of hydraulic cylinders for lift, tilt, boom, and stick
  • Trusted by OEM’s worldwide as the performance leader you can count on to meet performance specs
  • Proven hardware that is ready for quick integration, test and validation, and production
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Traction/Power Train Motors

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Traction/Power
Train Motors

Traction/Power Train Motors

Moog has sophisticated motor design and manufacturing capabilities that ensure rugged performance and flexibility integrating into your overall system. It is compact, lightweight, and efficient with the impressive power density and optimized package size. With designs for traction and power train applications, high torque and load capacity, and special lifetime seals.

Advantages:

  • Interconnect hardware product easy to integrate into the electrification system reduces development, validation, and verification time
  • Speed and torque profile to match and replace existing hydraulic traction motors
  • Tunable to give you the right acceleration and deceleration profiles to match your operations
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Electric Drive Train Motors

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Drivetrain Motors

Features & Benefits

Dynamics
  • Higher angular acceleration
  • Electromagnetic design with exceptional
    overload caparity
  • Faster operation and higher performance
  • Increased productivity
  • Improved product quality through accurate control
Range
  • Maximum torque from 10 to 2,012 Nm (89 to 17,807 ibf in) and power from 1 to 60 kW (1 to 80 hp)
  • 5 frame sizes, 7 magnetic designs, natural/liquid cooling options
  • Improved cycle times
Flexibility through modular construction
  • Ability to match exact customer requirements
  • Customization of flange sizes, connector types and versions for use in special environments
  • Moog can support Seamless integration to existing machines
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Programmable Software

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Programmable
Software

Programmable Software

Power Open Architecture Software and Function Libraries

Powerful CoDeSys-based open architecture software with motion control libraries designed for Construction Applications. Our software includes tools to create applications, analytics, and a programming interface for machine functions. With software development kits/tools and the ability to integrate with other information sources (sensors, weather data, GIS, and vision), your software and hardware work seamlessly together.

Advantages:

  • Remote diagnostics enabled with interfaces to cloud database and onboard analytics for decision making
  • Built-in algorithms and a developer toolbox enable you to build in your machine differentiation with more software-enabled functionality for greater productivity and tool usage
  • Ready for digital connectivity, continuous learning, and your next level of automation
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Digital and IoT Connectivity

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Digital and
IoT Connectivity

Digital and IoT Connectivity

We are your partner to realize the business value that is possible with truly digital and connected operations

Our digital products & services create a continuous connection between your machines, the work being performed, and the broader construction ecosystem. For construction companies, a connected solution ensures that operators have up-to-date information on the job to be done, project managers know the status of the work being completed, and site managers can get valuable insights for future projects. Our unique offerings connect with the physical machine controls to enable dynamic limits to improve productivity and enhance operator assistance features.

Partner with us for greater
sustainability, productivity, and
a digitally connected future

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